Tesis Ingeniería Industrial

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Diseño de un plan de seguridad industrial en el trabajo para prevenir accidentes y riesgos laborales en la empresa “Kipa Amaranto”
(Universidad Técnica de Ambato. Facultad de Ingeniería en Sistemas, Electrónica e Industrial. Carrera de Ingeniería Industrial, 2023-09) Paguay Gavilanez, Christian Gustavo; Rosero Mantilla, César Aníbal
The research project aimed to develop an industrial safety plan to prevent accidents and occupational risks inside the company “Kipa Amaranto”, located in the city of Riobamba, it was a study based on bibliographic research that allows to find documents that are relevant to the research, field research was also used to collect information within the company and qualitative research that allowed to determine the initial situation of the organization. Tools such as SIPOC diagram and flowcharts determined the processes and find the activities within the company, risk inspection formats and the checklist of tools were used which allowed to know how the company is in terms of security the same that does not have a security policy. With the information obtained, the GTC 45 was used to define the risks present in the institution, the individual position was assessed using the RULA method, the incidence of psychosocial risks was reduced by ISTAS 21. Through these methods it was found that the fruit peeling process has a total score of 6 which indicates that research and changes should be made to the job in the short term, psychosocial risks associated with mental load and responsibility were identified. For this reason, an industrial safety plan is designed, which proposes instruments that help reduce the level of ergonomic risk, such as lifting loads, a layout with signage based on executive decree 2393 Art.169 and finally, a training plan was developed for people working within the organization.
Diseño de una distribución de instalaciones para una nueva planta de producción de la empresa Kipa Amaranto
(Universidad Técnica de Ambato. Facultad de Ingeniería en Sistemas, Electrónica e Industrial. Carrera de Ingeniería Industrial, 2024-08) Sánchez Correa, Santiago David; Lema Chicaiza, Freddy Roberto
The objective of the research is to present a proposal for the design and physical distribution of the facilities in the Kipa amaranto company, in order to improve the productivity of the plant, eliminating unnecessary distances and optimizing the available space. For the development of the project it was divided into three fundamental stages. In the first, information was collected on the current conditions of the production process and facilities. In the second stage, the production plant was sized, determining the resources necessary for the production process. Finally, the SLP facility distribution methodology was used, through which a proposal for the new plant was designed. The distribution proposal was validated through the analysis of the production indicators obtained in the simulation with the Flexsim software, for the products with the highest demand from the 3 production lines. It was shown that this proposal generates a 37.24% reduction in the distance traveled, increasing production capacity by 76.44%, equivalent to an average of 48 lots compared to 109 lots per month. These data obtained through the simulation indicate that the proposal offers important benefits in the organization's production, showing an average improvement of 51.59% when evaluating the productive indicators.
Planeación de requerimiento de materiales para la gestión de inventarios en la empresa Agroalimentaria Kipa Amaranto
(Universidad Técnica de Ambato. Facultad de Ingeniería en Sistemas, Electrónica e Industrial. Carrera de Ingeniería Industrial, 2023-09) Sánchez Briceño, Christopher Alexander; Tubón Núñez, Edith Elena
The main aim of the following research is the development of a material requirements planning (MRP) for Kipa Amaranto, an agro-industrial company located in Riobamba City. MRP is proposed to be implemented in order to achieve an efficient resource management. This will allow an appropriate planning of raw material acquisition and product manufacturing. Study began by gathering company information such as general data, location, and products. Through an ABC analysis, the most important products were identified. Process sheets and SIPOC diagrams were used to understand processes and relationships between suppliers, inputs, and final products. A crucial step in planning development was time study. Through the use of analytical flowcharts, different relevant processes were mapped, and methods such as Westinghouse were applied to evaluate performance and rest supplements established by the ILO to determine normal and standard times necessary for each process. In addition, an exhaustive analysis of the company's inventories and warehouses was carried out through a relevant layout design. This allowed for more efficient material management and an accurate calculation of costs associated with inventory maintenance. Likewise, historical sales data were used to make 12-month forecasts for the year 2024, which was essential in MRP implementation. A MRP for the year 2024 was developed in great detail, considering the required materials for the company’s four products. MRP application will allow for better planning of the purchases of inputs, avoiding both excess and shortage of inventory, and ensuring the timely availability of materials for production starting. Comparing current costs of $2882.45 to proposed costs of $1936.95 using the MRP, a significant savings of $945.50 was achieved. This saving represents an improvement of 32.80% in economic efficiency, highlighting the positive impact of MRP on resource management.