Ciencia e Ingeniería en Alimentos y Biotecnología

URI permanente para esta comunidadhttp://repositorio.uta.edu.ec/handle/123456789/412

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Autor/a: search.filters.author.Llambo Guapisaca, Marco VinicioTema: search.filters.subject.TRIGO

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    Diseño del proceso de producción de una tortilla tipo taco a base de harina de trigo (Triticum aestivum L) en Molinos Miraflores S.A.
    (Universidad Técnica de Ambato. Facultad de Ciencia e Ingeniería en Alimentos y Biotecnología. Carrera de Alimentos, 2025-02)
    Llambo Guapisaca, Marco Vinicio
    ;
    Cabrera Valle, Daniel Alfonso
    This research focuses on designing a production process for the transformation of raw materials through technological innovation. A taco-style tortilla was developed using flour sourced from the R1F-R2-H1(2) lot of Molinos Miraflores S.A., located in Santa Rosa, Ambato. The study included the comprehensive characterization of the wheat flour used in tortilla production. Key parameters evaluated were moisture content, protein levels, ash content, wet gluten, color, enzymatic activity index (via falling number), damaged starch, and the rheological properties of the dough, assessed with a Mixolab device. The research adhered to international standards while incorporating specific internal adaptations to optimize production processes and guarantee product safety and quality. The results highlighted favorable nutritional characteristics, notably the protein and dietary fiber content, which are essential for human health. Texture analysis indicated suitable tension behavior in the tortillas, confirming their consistency and elasticity. Microbiological testing revealed the absence of molds, yeasts, and Escherichia coli, attributed to the use of calcium propionate and strict adherence to good manufacturing practices. The study culminated in the detailed design of a complete production process, including block flow diagrams (BFD), process flow diagrams (PFD), and mass balances. This comprehensive framework enables the company to systematically guide each unit operation, ensuring optimal product quality and production efficiency.